- 이메일
- 전화
-
주소
Floor 106, Building 5, Future Weishu, Lianchi District, Baoding City, Hebei Province
제품 카테고리
Hebei Hengyi Electronic Technology Co., Ltd
개요
EMA500 Electromagnetic Ultrasonic Testing Module HEEID Flaw Detector. The EMA500 Electromagnetic Ultrasonic Testing Module is an electromagnetic ultrasonic testing instrument that supports secondary development. It allows users to connect their own designed electromagnetic ultrasonic probes and develop their own testing software.
제품 정보
EMA500 Electromagnetic Ultrasonic Testing Module HEEID Flaw Detector
Product Overview: The Core Choice for Integrating Research and Industry
HEEID EMA500 Electromagnetic Ultrasonic Testing Module, a high-performance testing tool originating from China, is tailor-made for scientific research exploration and industrial system integration scenarios, with * secondary development capabilities and customized adaptability. The module is equipped with a built-in FPGA circuit and a 350MHz high stability clock, achieving high-precision, low jitter, and high response speed detection performance. It is also compatible with user designed electromagnetic ultrasound probes and detection software, providing flexible support for innovative application scenarios. Its two-way differential output ultrasonic analog signal, combined with customizable center frequency and receiving bandwidth, can accurately match diverse detection needs and become the core supporting equipment in scientific research experiments and industrial automation detection systems.
Core advantage: Combining technological breakthroughs with practical design
1. Hardcore performance, overcoming the challenges of scene detection
The EMA500 is equipped with flagship hardware configuration, with a peak voltage of up to 1200 Vpp and a gain range covering 1-100 dB. It supports precise adjustment of external control voltage from 0-1V and has built-in impedance matching scheme and filter parameters that can be customized according to needs, ensuring the stability and detection accuracy of signal transmission from the source. Relying on the three core technologies of high-frequency high-power radiation, low-noise high gain differential amplification, and high-performance electromagnetic ultrasonic sensors, the module has successfully broken through the bottleneck of traditional ultrasonic technology, and can operate stably in complex and harsh environments such as high temperature, low temperature, rough surface, and coated areas. It particularly performs outstandingly in the field of high-precision time-of-flight measurement, solving the industry pain point of "inability to enter and inaccurate measurement" of traditional detection technology.
2. Multi material adaptation, expanding the application boundaries of all scenarios
The module has material compatibility and can accurately adapt to the testing needs of various metal materials such as carbon steel, stainless steel, aluminum alloy, alloy steel, nickel based alloy, titanium alloy, etc. It can directly penetrate the protective coating for testing without relying on coupling agents. Equipped with optional standard probes such as thickness measurement, flaw detection, and pre tension double wave, as well as customized probes such as disc coil, track coil, and spiral coil, it can easily meet the detection needs of special working conditions such as transient high temperature of 1200 ℃, continuous high temperature of 500 ℃, and 5mm large lift off. It also has dual functions of thickness measurement and defect detection, and is suitable for full scenario applications from laboratory research and development to industrial production lines.
3. Convenient operation, reducing integration and usage barriers
The module adopts a minimalist operation design. After connecting to a 5V power supply or lithium battery, the ultrasonic transmission and reception can be quickly achieved by tapping the start/pause switch; Gain adjustment is precisely controlled through a 0-1V external control voltage interface, and the differential signal output interface can stably output two channel differential signals. The trigger signal output interface seamlessly connects with the acquisition card to complete trigger sampling, without the need for complex debugging throughout the process, greatly reducing the operating threshold. At the same time, modular design combined with standard electrical interface solutions and rich development kits can be easily integrated into existing automated detection systems, robotic arms, or customized equipment, helping users quickly build exclusive electromagnetic ultrasonic detection solutions.
4. Flexible expansion to support innovative research and development as well as large-scale applications
The EMA500 has application flexibility, as it can quickly switch between measuring different thicknesses and detecting defects by replacing electromagnetic ultrasound probes of different diameters and adjusting the excitation frequency; Support users' deep customization design to meet personalized detection needs. When used in conjunction with high-frequency acquisition cards and reinforced laptops, it can achieve a 2GHz ultra-high sampling rate, ensuring high-precision flight time measurement; Simultaneously supporting the integration of multi-channel modules and the development of multi element electromagnetic ultrasound probes, it can not only support cutting-edge scientific research exploration, but also meet the needs of industrial scale applications.
Industry application: Precise empowerment of core areas
1. Petrochemical industry: detection and guarantee of high temperature and strong corrosive environment
In scenarios such as refineries and oil pipelines, equipment is exposed to high temperatures of 300 ℃+and strong corrosion for a long time. Traditional ultrasonic testing requires shutdown to polish coatings, which is inefficient and prone to damage the anti-corrosion layer. EMA500 uses electromagnetic excitation and reception of ultrasonic waves, which can directly penetrate ≤ 5mm paint/epoxy resin coatings, accurately detect volumetric defects such as slag inclusion and incomplete penetration in bottom steel plate welds, without damaging the anti-corrosion layer, achieving efficient non-destructive testing and providing reliable guarantee for the safe operation of equipment. Its core application scenarios include thickness measurement and flaw detection of coated storage tanks, as well as thickness measurement and flaw detection of high-temperature and high-pressure pipelines.
2. Metallurgical manufacturing: efficient detection scheme under harsh working conditions
The metallurgical production line has a harsh environment, with high temperatures, dust, and oil pollution intertwined. The surface of the workpiece often adheres to oxide scale, rust, or retains rough machining marks. The cost of manual polishing is high and seriously affects the detection efficiency. EMA500 can directly detect through protective coatings such as zinc rich primers, and is particularly skilled in defect detection in high-temperature environments. It has successfully adapted to online defect detection scenarios for high-temperature forgings and can complete precise detection without stopping the machine, greatly improving production efficiency and detection accuracy.
3. Aerospace: High precision detection support for core components
Core components such as turbine blades and combustion chambers in aircraft engines are subjected to high temperatures, vibrations, mechanical loads, and other tests for a long time. The tightening force of bolts is prone to deviate from the design standards, so precise measurement of tightening force is required during installation and maintenance. Traditional piezoelectric ultrasound is affected by the thickness of the coupling agent and the coupling pressure, resulting in significant measurement errors and difficulty in meeting high-precision requirements. The EMA500 is equipped with a 2GHz acquisition card, which can achieve high-precision measurement of flight time. It has been successfully applied to measure the tightening force of M8-M10 nickel based alloy bolts, providing core technical support for the safety and reliability of aerospace equipment.
EMA500 Electromagnetic Ultrasonic Testing Module HEEID Flaw Detector
비슷한 제품 추천
